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Manufacturing Management

Asertiva Solutions develops and delivers manufacturing solutions for both discrete and project-based production, leveraging Infor’s industry-specific ERP systems. These solutions address the needs of both enterprise-level and medium-sized industrial businesses.

We help manufacturers transform even the most complex production processes into a competitive advantage — enabling them to build manufacturing systems that deliver highly customized products with near mass-production efficiency.

Our solutions support all types of discrete manufacturing—Engineer-to-Order (ETO), Make-to-Order (MTO), Make-to-Stock (MTS), and Repetitive — ensuring agility, flexibility, and integrated product lifecycle management.

Customer-focused manufacturers often employ a mix of production strategies, including MTS. Asertiva Solutions IT systems enable the combination of multiple production planning and execution models within a single system, tailored to the specific needs of each enterprise.

Project Production Management (PPM) (Engineer-to-Order)

Building a holistic, end-to-end project and production process management system
Operational management of design and technical document development
Maintenance of project and engineering documentation integrity, monitoring workflows, and providing real-time project status
Synchronization of design processes and Engineering Document Management with production
Project work management with detailed breakdown by WBS, maintaining a unified, end-to-end project schedule
Control of project costs within the context of specific object components
Budgeting and management of project resources, material needs, and labor hours
Planning of procurement and production in line with project schedules and work requirements
Project inventory management with support for borrowing and reimbursement tracking

Customer-focused Manufacturing Management (Unit Effectivity, Make-to-Order, Assemble-to-Order)

Product configuration management
Master data management as a basis for Industry 4.0
Product lifecycle management
Demand forecasting and safety stocks calculations
Analysis and calculation of resource and planned capacity utilization
Calculation of the resource’s utilization and planned utilization of capacities
Specification of critical capacities and materials
Order acceptance: configure, price and quotation
Customer order management
Management of assembly units’ completeness
Quality management, built-in analysis of quality deviations' impact on the result
Service management
End-to-end supply chain visualization — from production through shipment, service, warranty, and refurbishing

Management of Multi-tier Distributed Companies

Movement or transfer material or items between sites or warehouses
Consolidation of data from sites at financial entities
Shipment to common customers and receipt from common vendors
Sharing of administrative functions between sites
Centralization of payment processing (between sites with the same currency)
Visualization of Accounts Payable and/or Accounts Receivable transactions across sites
Creation of items at one site for multiple sites
Visualization of item availability across sites
Creation of vendors at one site for multiple sites
Creation of customers at one site for multiple sites
Creation of purchase orders at one site for multiple sites, allowing for accumulation of like items to get achieve quantity breaks from vendors
Demand and source vendor site PO-CO processing automation

Foundry Management

Reduction of unfinished production levels
Ensuring a high level of completeness and timely delivery of units to the assembly site of finished products
Shortening of lead times
Reduction of production stock levels
The solution’s main task is to prevent low-quality castings from entering the further production stream and support strict technological control throughout the entire production process.

MRO Management (Maintenance, Repair and Overhaul)

Creation of a "digital product passport" for maintaining the service BOM (for a series or modification)
End-to-end product lifecycle management
Tracking of Engineering Document changes throughout the product lifecycle
Tracking of BOMs of products by identifying number
Registration of the actual product structure during initial acceptance and defect detection
Registration of changes in the physical product structure during replacements, installations, and removal of parts, sensors, or assemblies
Tracking of operating time and condition of product nodes and the product as a whole
Tracking of specific product nodes through serial numbers and supporting separate cost accounting (government, commercial projects, etc.)
Annual and operational planning of repairs, procurement, and production in accordance with project schedules, current needs, and retrospective data from past periods
Service Terms & Warranties Management
Incident & Call Center Service Management
Field Service Management
Service and Factory Repair Management
Repair quality management
Complaints management
Analytics for all levels of management: plan-fact analysis at all stages of end-to-end product repair execution
Defective items report
Fault detection report
Report on costs and estimation of the cost of repairs in the context of products

Activity-based Solutions