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Manufacturing Management

Asertiva Solutions develops and delivers manufacturing solutions for both discrete and project-based production, leveraging Infor’s industry-specific ERP systems. These solutions address the needs of both enterprise-level and medium-sized industrial businesses.

We help manufacturers transform even the most complex production processes into a competitive advantage — enabling them to build manufacturing systems that deliver highly customized products with near mass-production efficiency.

Our solutions support all types of discrete manufacturing—Engineer-to-Order (ETO), Make-to-Order (MTO), Make-to-Stock (MTS), and Repetitive — ensuring agility, flexibility, and integrated product lifecycle management.

Customer-focused manufacturers often employ a mix of production strategies, including MTS. Asertiva Solutions IT systems enable the combination of multiple production planning and execution models within a single system, tailored to the specific needs of each enterprise.

Project Production Management (PPM) (Engineer-to-Order)

— Building a holistic, end-to-end project and production process management system
— Operational management of design and technical document development
— Maintenance of project and engineering documentation integrity, monitoring workflows, and providing real-time project status
— Synchronization of design processes and Engineering Document Management with production
— Project work management with detailed breakdown by WBS, maintaining a unified, end-to-end project schedule
— Control of project costs within the context of specific object components
— Budgeting and management of project resources, material needs, and labor hours
— Planning of procurement and production in line with project schedules and work requirements
— Project inventory management with support for borrowing and reimbursement tracking

Customer-focused Manufacturing Management (Unit Effectivity, Make-to-Order, Assemble-to-Order)

— Product configuration management
— Master data management as a basis for Industry 4.0
— Product lifecycle management
— Demand forecasting and safety stocks calculations
— Analysis and calculation of resource and planned capacity utilization
— Calculation of the resource’s utilization and planned utilization of capacities
— Specification of critical capacities and materials
— Order acceptance: configure, price and quotation
— Customer order management
— Management of assembly units’ completeness
— Quality management, built-in analysis of quality deviations' impact on the result
— Service management
— End-to-end supply chain visualization — from production through shipment, service, warranty, and refurbishing

Management of Multi-tier Distributed Companies

— Movement or transfer material or items between sites or warehouses
— Consolidation of data from sites at financial entities
— Shipment to common customers and receipt from common vendors
— Sharing of administrative functions between sites
— Centralization of payment processing (between sites with the same currency)
— Visualization of Accounts Payable and/or Accounts Receivable transactions across sites
— Creation of items at one site for multiple sites
— Visualization of item availability across sites
— Creation of vendors at one site for multiple sites
— Creation of customers at one site for multiple sites
— Creation of purchase orders at one site for multiple sites, allowing for accumulation of like items to get achieve quantity breaks from vendors
— Demand and source vendor site PO-CO processing automation

Foundry Management

— Reduction of unfinished production levels
— Ensuring a high level of completeness and timely delivery of units to the assembly site of finished products
— Shortening of lead times
— Reduction of production stock levels
The solution’s main task is to prevent low-quality castings from entering the further production stream and support strict technological control throughout the entire production process.

MRO Management (Maintenance, Repair and Overhaul)

— Creation of a "digital product passport" for maintaining the service BOM (for a series or modification)
— End-to-end product lifecycle management
— Tracking of Engineering Document changes throughout the product lifecycle
— Tracking of BOMs of products by identifying number
— Registration of the actual product structure during initial acceptance and defect detection
— Registration of changes in the physical product structure during replacements, installations, and removal of parts, sensors, or assemblies
— Tracking of operating time and condition of product nodes and the product as a whole
— Tracking of specific product nodes through serial numbers and supporting separate cost accounting (government, commercial projects, etc.)
— Annual and operational planning of repairs, procurement, and production in accordance with project schedules, current needs, and retrospective data from past periods
— Service Terms & Warranties Management
— Incident & Call Center Service Management
— Field Service Management
— Service and Factory Repair Management
— Repair quality management
— Complaints management
— Analytics for all levels of management: plan-fact analysis at all stages of end-to-end product repair execution
— Defective items report
— Fault detection report
— Report on costs and estimation of the cost of repairs in the context of products

Activity-based Solutions